How to Fill 100 Capsules Efficiently Using a Capsule Filling Board with Bulk Loading
Introduction:
Using a capsule filling board to fill numerous capsules can be a time-saving and efficient way to create your own supplements, herbal remedies or personalized medications. Some filling boards allow bulk loading of both capsule halves, further streamlining the process. In this guide, we will explain how to use a 100-capacity capsule filling board with bulk loading to fill your empty capsules quickly and effortlessly.
Supplies Needed:
1. 100-capacity capsule filling board with bulk loading feature
2. 100 empty capsules (compatible with your filling board)
3. Powder or granulated substance of your choice
4. Mixing bowl or container
5. Tamping tool (if not provided with your filling board)
6. Funnel or scoop (optional, for transferring powder)
Step 1: Prepare the Work Area
Choose a spacious, flat, and clean surface to work on. Ensure that all your tools and materials are clean and sterilized. Arrange your empty capsules, filling board, powder, and other tools within easy reach.
Step 2: Separate the Capsule Halves
Gently twist and pull apart the empty capsules into their two halves. Keep the longer (base) and shorter (cap) halves separate.
Step 3: Bulk Load the Capsule Halves onto the Filling Board
Place the longer halves (bases) into the designated loading area, usually a compartment on the side or bottom of the filling board. Depending on your board's design, you may need to shake, tilt or rely on a loading mechanism to position the bases securely into the holes on the board. Similarly, place the shorter halves (caps) into their designated loading area, ensuring they remain separate from the bases.
Step 4: Fill the Capsule Bases
Pour your powder or granulated substance into a mixing bowl or container. Use the provided funnel or a small scoop, if necessary, to transfer the powder to the filling board. Gently shake the board side-to-side, allowing the powder to fill the 100 capsule bases evenly.
Step 5: Tamp the Powder (If necessary)
If the powder or granules are not filling the capsule bases entirely, use the tamping tool to gently compress the contents. Add more powder as needed and repeat the tamping process until the bases are full.
Step 6: Bulk Attach the Caps
Ensure that the shorter capsule halves (caps) are correctly aligned with the filled bases on the filling board. Gently press down on your filling board's mechanism—usually a lever or manual top plate—to attach the caps to the bases simultaneously, in one motion. Make sure they lock together securely.
Step 7: Remove and Store the Filled Capsules
Carefully lift the filled capsules out of the filling board and store them in an airtight container in a cool, dark place to preserve their potency and freshness.
Conclusion:
A 100-capacity capsule filling board with bulk loading capabilities can help save even more time and effort when filling multiple capsules. With the right technique, you will quickly create custom supplements, herbal remedies, or medications in large quantities. Always follow safety guidelines and proper sterilization procedures to ensure the quality and cleanliness of your filled capsules.
